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QT630 qaudruple twinning machine

Item No.: QT630
quadruple twinning machine used for Lan cable( cat5, cat5e, cat6, cat6e,cat6a, cat7), instrument cable, control cable or other cables two core wires pair twisting, twinning.
core wire range: 0.8-1.5mm
back twist speed: Max.1800RPM
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Description standard spare parts package & transportation test running & installation and comission
QT630 quadruple twinning machine
 
usage:
quadruple twinning machine used for Lan cable( cat5, cat5e, cat6, cat6e,cat6a, cat7), instrument cable, control cable or other cables two core wires pair twisting, twinning. back twist rate can be set on HMI 0-100%. the twist bow running one circle, get four twist pitch, when running at the same RPM, triple twist line speed is 2 times of double twister, 4 times of single twister.

features:
1. quadruple twinning machine adopt quadruple twisting pitch, when back twist rate at 25%, line speed is 2 times of the double twist.
2. quadruple twinning machine use heave loading design, avoid shaking and noise at high speed running.
3. quadruple twinning machine use servo motor electrical twist pitch, set pitch on HMI, PLC control, precision+/-2%。
4. quadruple twinning machine use motor controlled take up tension, tension keep consist from empty reel to full reel.

Back twister:
rotate speed:            Max.1800RPM
bow material:           65Mn spring steel 
twist pitch:                5~50mm 
reel size:                   630mm
core wire diameter:   Ф0.8~1.7mm 
pay off tension:          counter weight type, through adding weight blocks and balancing weight to adjust tension, tension range 0.6-3.0kg(adjustable)
tension wheel dia.:     φ110
reel lift:                      Power driven hydraulic lifting
reel tighten:               Spring auto tighten, pneumatic unlock
brake:                        magnetic brake
bearing weight:           MAX250kg
pay off motor:             10KW servo motor +speed controller
bow driven motor:       10KW servo motor +speed controller
flyer barrel:                 High strength, high hardness, wearproof, transparent acryl barrel

back twister features:
1. Uniform cores: two cores of traditional back twister consumes differential on tension when getting though the bow, which makes differential on physical length, return loss such as crosstalk, far-end crosstalk, time delay; the quadruple twinning machine use flyer type zero tension pay off, pitch finish before getting into the twisting bow, less effect on the uniformity of cores.
2. durable design: quadruple twisting machine adopt high speed dynamic balancing treatment, low noise and steady work.
3. stable tension: quadruple twisting machine use zero tension pay off with single back twisting without bow, machine remains stable tension when machine start/stop/running.
4. easy operation: quadruple twisting machine use PLC control system, HMI operation system, spring auto tighten reel, pneumatic loose reel, electrical lift reel.

Capstan
 a. structure: vertical type
 b. core wire diameter: 1.0~4.0mm 
 c. Line speed: 250m/min, subject to wire diameter.
 d. Capstan pulley: 4-6 grooves, ∮237.1, Aluminum Magnesium alloy, rubber covering surface.
 e. Drive: 1.1KW servo motor with driver
 
twinner:
structure:                  Double twist stable tension pair twisting machine
rotate speed:            MAX1800rpm 
bow material:           65Mn spring steel 
twist pitch:                5~50mm 
reel size:                   630mm
core wire diameter:  Ф0.8~1.7mm 
pay off tension:         counter weight type, through adding weight blocks and balancing weight to adjust tension, tension range 0.6~3kg(adjustable).
tension wheel dia.:    φ110
reel lift:                     Power driven hydraulic lifting
reel tighten:              Spring auto tighten, pneumatic unlock
brake:                       magnetic brake
bearing weight:         MAX250kg
take up motor:          1.1KW servo motor +speed controller
bow driven motor:     10KW servo motor +speed controller
traverse:                   φ30 polish traverse

twinner features:
1. stable tension: quadruple twinning machine compare with general twinner, quadruple twisting machine adopts motor active take up, via changing balance weight to adjust take up tension, remains stable tension from empty to full reel.
2. precise pitch: quadruple twinning machine use PLC direct setting pitch, precision up to 0.02mm.
3. easy operation, quadruple twinning machine with closed passage for wire getting through, special design with easy operation.
4. less bending: quadruple twinning machine use large diameter capstan wheel and pulleys, less bending on wire material, less damage on pitch
5. easy unloading: quadruple twinning machine use slide board type unloading bobbin, no need manual lifting, easy for unloading the bobbin.
6. low noise: quadruple twinning machine with double layer honeycomb structure, low noise will be generated, electronic door locking, safe for operator.
 
Control system:
A. Weilun 5.7 inch touch screen, Siemens PLC
B.Control switches, button, indicator lamps(CHINT), contactors,air switches(SHIHLIN), relays(OMRON)
C.AC Motors made by Futian, Gear Motor made by Tunglee, Frequency Inverter made by Inovance.

machine inner structure:

quadruple twinning machine

twinning machine



 
For the convenience to use the machine, we have prepare one suit of standard spare parts for free to the customer.
the standard spare parts list are as follows:

 
No. Item and Specification quantity remark
tool
1 tool box (middle) 1 PC  
2 socket head spanner 1 suit  
3 scissor 1 PC  
4 screw driver (both "-", "+") 1 suit  
5 monkey spanner (10") 1 PC  
6 iron pad 1 suit  
easy-wearing parts samples
1 belt 1 suit  
2 ceramic tubes for bow 1 suit  
3 carbon brush 1 suit  
manuals
1 machine operation manual    
2 motor manual    
3 inverter manual    
drawings
1 electrical drawings 1 PC  
2 layout drawings 1 PC  
Royal Machinery can arrange different kinds of package for customer's different request.
1. welding fix & anti-collision film cover for truck shipment
2. fix on wooden pallet & anti-collision film cover for whole container shipment
3. wooden bar fixed & anti-collision film cover for whole container shipment and partial shipment
4. wooden case fixed  & anti-collision film cover for whole container shipment and partial shipment

for the transaction terms, we can do: EXW, FOB, C&F, CIF

twinning machine
test running in seller's factory:
1. To ensure our products quality, generally we will inform our customer to test running the machine in our factory about 7 days before delivery.
2. if customer need the samples for testing, then need to prepare the qualified raw material before test running.
3. if customer do not have time to come for test running, we will test running the machine ourselves to check the quality, and send the test running video to customer.

installation and commission in buyer's factory:
1. about 3 days after the machine delivery, our engineer will given the installation design to customer for confirmation.
2. if customer want to install and commission the machine themselves, we will send the installation design, electrical circuit drawings, machine operation manuals, and provide any other information according to customer's request.
3. if customer need our engineer to install and commission the machine for them, we can provide engineer to the customer's factory. our engineer will strictly comply with the agreed installation drawing to install and commission the machine for customer, train the workers how the operate the machine properly, and tell customer how to maintain and repair generally problems .


twinning machine installation
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