horizontal tape wrapping machine
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Kapton/Apical/Norton film wrapping and sintering line

Kapton/Apical/Norton film wrapping and sintering line used for Kapton single/double/triple layer film wrapping and online sintering and testing. all the process linked work, intelligent control; save power, save raw material and save labor cost.
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Description standard spare parts package&transporation test running & installation and commission
Kapton/Apical/Norton film wrapping and sintering line
 
usage: 
Kapton/Apical/Norton film wrapping and sintering line used for Kapton single/double/triple layer film wrapping and online sintering and testing. all the process linked work, intelligent control; easy to operate, save power, save raw material and save labour cost.


machine featuers:
1. Royal Machinery Kapton/Apical/Norton film wrapping sintering line,line speed can reach 10m/min, is 2-3 times of other film wrapping and sintering line.
2. Royal Machinery Kapton/Apical/Norton film wrapping sintering line, pay off and take up use self-traverse traverse system for pay off and take up the wire, ensure the wire come out and take up keep straight without horizontal deviation.
2. Royal Machinery Kapton/Apical/Norton film wrapping sintering line, adopt intelligent control system, with all kinds of functions: as wire and tape break machine auto stop, tape finish machine auto stop, sintering power auto increase or reduce with line speed, job back, makes the machine easy to operate, save raw material .
3. Royal Machinery Kapton/Apical/Norton film wrapping sintering line, inductive preheating system and heating oven use intelligent control system, the heating power can linked with line speed, save 20% power, reduce the raw material waste caused by sintering.
4. Royal Machinery Kapton/Apical/Norton film wrapping sintering line, the film pressing system and cooiling system after the sintering system reinforce and solidify the wrapping, make the film tightly stick on the conductor.
4. Royal machinery Kapton/Apical/Norton film wrapping sintering line, for choosing: pad type/spooler wrapping head as option, vertical/horizontal machine type as option,on-line sintering as option, one line diameter and spark testing as option,one layer, two layer, three layer and more layers wrapping as option.

technical parameter:
suitable cable:            Kapton/Apical/Norton film wrapped round or flat conductor.
suitable material:        Kapton/Apical/Norton film
inlet round wire dia.:   Ф0.5-20mm
inlet flat wire:             thickness 1-6mm, width 4-15mm
rotating speed:           Max. 2000RPM
line speed:                 2-10m/min
tape size:                   OD: Max.Φ250;  ID:2″ or 3″(56 or 75mm); width: 5~15mm; thinckness: 0.02~0.20mm; weight<10KG; or pad tape OD Max. Ø400: ID2", 3" or 4" (56,75 or 101mm), width: 10-40mm, thickness 0.02-0.20mm, weight <5kg.
wrapping pitch:            12~40mm; overlapping rate 0~67%;  set on PLC; precision ±1%
wrapping direction:       S, Z both
wire thread tube:         Φ30mm
tension control:            magnetic clutch/ hysteresis clutch/servo motor
tension range:              50-4000g, precision within 0.05mm
tape storage:               standard is 200mm
door control:                when door open, machine can not start
wire break:                  machine auto alarm and stop
tape break:                  machine auto alarm and stop 
tape finish:                   machine auto alarm and stop 
taping die:                   taping inner die inside the center taping tube, wire holding die is located on the tape store rod, the dies can move back and forth.
drive motor:                2KW motor with inverter/ servo motor with controller




 
For the convenience to use the machine, we have prepare one suit of standard spare parts for free to the customer.
the standard spare parts list are as follows:

 
No. Item and Specification quantity remark
tool
1 tool box (middle) 1 PC  
2 socket head spanner 1 suit  
3 scissor 1 PC  
4 screw driver (both "-", "+") 1 suit  
5 monkey spanner (10") 1 PC  
6 nipper pliers 1 PC  
easy-wearing part samples
1 indicator 1 suit  
2 switches 1 suit  
3 relay 1 suit  
4 guiding rollers 1 suit  
5 bearing 1 suit  
6 belt 1 suit  
7 taping dies 1 suit  
manuals
1 machine operation manual    
2 motor manual    
3 inverter manual    
drawings
1 electrical drawings 1 PC  
2 layout drawings 1 PC  

picture for reference:
mica tape wrapping machine spare parts
Royal Machinery can arrange different kinds of package for customer's different request.
1. welding fix & anti-collision film cover for truck shipment
2. fix on wooden pallet & anti-collision film cover for whole container shipment
3. wooden bar fixed & anti-collision film cover for whole container shipment and partial shipment
4. wooden case fixed  & anti-collision film cover for whole container shipment and partial shipment

for the transaction terms, we can do: EXW, FOB, C&F, CIF

pictures for reference:


mica tape wrapping machine package
test running in seller's factory:
1. To ensure our products quality, generally we will inform our customer to test running the machine in our factory about 7 days before delivery.
2. if customer need the samples for testing, then need to prepare the qualified raw material before test running.
3. if customer do not have time to come for test running, we will test running the machine ourselves to check the quality, and send the test running video to customer.

installation and commission in buyer's factory:
1. about 3 days after the machine delivery, our engineer will given the installation design to customer for confirmation.
2. if customer want to install and commission the machine themselves, we will send the installation design, electrical circuit drawings, machine operation manuals, and provide any other information according to customer's request.
3. if customer need our engineer to install and commission the machine for them, we can provide engineer to the customer's factory. our engineer will strictly comply with the agreed installation drawing to install and commission the machine for customer, train the workers how the operate the machine properly, and tell customer how to maintain and repair generally problems .

pictures for reference:

mica tape wrapping machine installation
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